240 SERIES FASTER GAGING TIMES ORDERING NAMES

Maximum Measuring Accuracy
Linear ±0.000040″ (±0.001 mm)
Repeatability <0.000040″ (<0.001 mm)
Gage R & R ≤10% capability when measuring
high tolerance bores.
Please contact Dyer with your application.

Description

Custom Standards and Specials
Dyer also makes special design
measuring sleeves to fit your unique
application. These special design heads
can have:
 More contact travel, rough cut/final cut
possibilities
 Many unique sleeve profiles
 Extra long or short sleeve lengths
 2 or 3 point contacts
 Special depth stops
 Special masters
 Special contact shapes, types and sizes
 Special coatings
 2, 3,or 4 Ø planes and radial axis

CAD Prints and Drawings
Available from Dyer is our “Quick Reference” 8-1/2″ x 11″ reduced drawing of our 240 Series Bore Gages. CAD drawings of our gages on your drawing paper can be done. Contact Dyer Applications Engineering Services.

The 240 Series Measuring Sleeves are dedicated gages that are specifically machined to fit a customer’s bore diameter. It is very important to know your part tolerance to make sure the gage has the appropriate range to cover the part specification. On average, the total travel of a gage head is 0.010″ (0.25mm). The ”h” dimension is the distance from the centerline of the measuring contact to the bottom of the measuring sleeve.
This determines how close to the bottom of a bore you can measure. There are basically (3) different standard “h” dimensions. A thru bore “h” dimension is generally 0.400″ (10mm), a blind bore “h” dimension is 0.118″ (3mm) on average, and a super blind “h” dimension is 0.039″ (1mm).
A complete setup includes a measuring sleeve head, a holder, an indicator (mechanical or electronic), and a master ring. If a customer already has an existing holder, indicator, or master, they can adapt the 240 Series Measuring Sleeve directly to it.
We encourage a customer to send us a drawing or sectioned part print of their specific measuring requirement. Our engineering staff will be able to clearly identify the proper measuring sleeve needed to perform the task. A formal quotation can be generated listing all the items needed to make a complete system.
Our standard delivery for diameters between 0.118″ (3mm) and 5.118″ (130mm) is 1 to 2 weeks. Our rush delivery for these same sizes is 1 to 2 days and carries with it a premium charge. We also have an “extended” (or longer delivery) of 6 weeks for these sizes for those customers that are not in a hurry and want a discounted price. Contact Dyer customer service for further details.
240 Series sizes under 0.118″ (3mm) and over 5.118″ (130mm) have a standard delivery of 6 weeks. There are no “rush” or “extended” delivery options for these 240 Series sizes. (Look into the Dyer 440 Series Twin Cross for larger dedicated heads for faster delivery.)

240 Measuring Sleeves

Sleeve Size Selection Thru Bores Blind Hole Bores Super Blind Hole Bores
Inch mm Tool Steel            h** Tool Steel h** Tool Steel h**
0.098–0.117 2.5–3.5 N/A N/A 240-035 “h” DIM’s range between

0.059″ (1.5 mm) and 0.157″ (4 mm)

Depends on

Sleeve Size

N/A N/A
0.118–0.157 3.0–4.0 240-400 0.236

(6 mm)

240-040 240-500
0.158–0.236 4.1–6.0 240-405 240-050 240-505
0.240–0.472 6.1–12 240-410 All “h”

DIM are

0.400″

(10 mm)

240-052 240-510 0.039″  (1mm)
0.473–0.787  12.1–20.0 240-415 240-055 240-515
0.791–1.181  20.1–30.0 240-420 240-060 240-520 “h” DIM is

0.047”

(1.2 mm)

1.182–1.574  30.1–40.0 240-425 240-065 240-525
1.579–2.362  40.1–60.0 240-430 240-070 240-530
2.363–3.150  60.1–80.0 240-435 240-075 240-535
3.151–3.937   80.0–100.0 240-440 240-080 240-540
3.938–4.331  100.1–110.0 240-445 240-085 240-545
4.332–4.724  110.1–120.0 240-450 240-090 240-550
4.725–5.118  120.1–130.0 240-455 240-095 240-555
5.119–5.512  130.1–140.0 240-460 240-100 240-560
5.513–5.906  140.1–150.0 240-465 240-105 240-565
5.907–6.299  150.1–160.0 240-470 240-110 240-570
6.300–6.693  160.1–170.0 240-475 240-115 240-575
6.694–7.087  170.1–180.0 240-480 240-120 240-580
7.088–7.480  180.1–190.0 240-485 240-125 240-585
7.481–7.874  190.1–200.0 240-490 240-130 240-590
7.875–9.000  200.1–230.0 240-616 INQ. 240-617 INQ. N/A N/A